Monday, May 11, 2009
Laser Marking on Ceramic Application
Thursday, May 7, 2009
Medical Device Marking Using a Fiber Laser
For more information, visit our website!
Looking for a new laser system? Send us your samples...
Our experienced staff of applications engineers are familiar with a wide variety of applications across many different manufacturing industries. Send us several samples of your product with a complete description of your marking or cutting requirements. Your processed parts, together with a detailed applications report and equipment recommendations will be returned to you at no charge. FREE SAMPLE PROCESSING
Wednesday, May 6, 2009
Marking Glass Using a CO2 Laser
The light bulb glass was marked using Synrad 48-2 25 watt CW CO2 laser with a FLA125 focal length lens. The glass was marked using a power of 25 watts at a speed of 25” per second, resulting in a cycle time of 0.52 seconds. The font was a simple stroke. The material provided readable marks.
Looking for a new laser system?
Our experienced staff of applications engineers are familiar with a wide variety of applications across many different manufacturing industries. Send us several samples of your product with a complete description of your marking or cutting requirements. Your processed parts, together with a detailed applications report and equipment recommendations will be returned to you at no charge. FREE SAMPLE PROCESSING
Tuesday, May 5, 2009
Blackstar SW300 Cutting Solar Silicon Panels
Wafers have the highest value at the dicing stage and the primary focus of a BlackStar™ is to increase the number of dies, yield per wafer, and to maximize throughput while minimizing the HAZ specifically for “power hungry” RF micro devices and low-K wafer substrates.
Friday, May 1, 2009
Brittney Spears Guide to Semiconductors?
Enjoy and have a great weekend!
Friday, April 24, 2009
TFT Film Cutting
Watch the TFT Film Cutting Video NOW!
http://www.fonondss.com/video_tft_film_cutting.html
Wednesday, April 22, 2009
Fonon DSS' Update on TFT LCDs
The Future of TFT LCDs
As the world still struggles to determine if we’re in a recession, depression or none of the above, some industries are showing signs that the worst of whatever ails us, although may not be completely over, is starting to show signs of improvement. The flat panel display industry, for one, seems to have reached the bottom of the cycle back in February 2009 and now the latest survey results are showing some recovery.
According to the March 2009 DisplaySearch report, shipments of large-area TFT LCD panels reached 37.9 million units, showing strong month over month growth of 29%. Additionally, large-area TFT LCD revenues reached $3.9 billion, up 31% month over month and all three major applications—notebook PC, monitor and TV—showed over 20% month over month growth, and total shipments were the highest in six months.
“As the FPD industry starts to rebound, businesses should be looking at using technology to improve their manufacturing operations during these tough economic times so that when the market does fully recover – they’re already ahead of the game.” This is according to Maureen McHale the Corporate Marketing and Public Relations Manager for Fonon Display and Semiconductor Systems (Fonon DSS). “This is a time for innovative thinking and for manufacturers to take advantage of the current economic situation by improving processes, updating equipment and implementing cost saving technology," she explained.
Fonon DSS has developed laser equipment for the flat panel display (FPD) industry which is used in helping to create very thin display screens for portable computers, T.V. screens, radio faces, and most LCD technology. Flat panel display technology has become increasing popular over other existing technologies because the display is thinner, lightweight and more power efficient. Manufacturing this high tech product requires equally high tech equipment like fiber laser systems which are not only able to produce high quality results, they can lower manufacturing costs and increase throughput.
In order to utilize the patented ZWLCT® for laser scribing glass for the FPD industry, Fonon DSS has incorporated this technology into the latest innovation, the Fantom™ product line. These stand-alone systems have been built for scribing TFT LCD panels, utilizing a C3 Laser™ Integrated Glass Scribing Laser Module. Fonon DSS' Fantom™ laser scribers are designed to increase efficiency providing higher throughput rates and continually proving to be the more cost effective solution.
Discover the Fantom™ Advantages:
3) The Fantom™ scribing systems utilize ZWLCT® which allows scribing applications to be processed with tremendous speed, no material loss, and no chips or other debris associated with conventional scribe and break techniques thereby eliminating the cleaning and grinding line.
Enhancements are continually being made to ZWLCT® methods and the Fantom™ line - growing and changing with the industry, allowing manufacturers to reduce costs and increase production. For more information about Fonon DSS’ Fantom™ laser scribing systems and more laser equipment, please visit http://www.fonondss.com/ or call 407-829-2613.
Fonon DSS, the cutting edge developer of state-of-the-art, laser scribing, dicing, marking, coating removal, direct patterning, and photo mask repair solutions for the Flat Panel Display (FPD), Semiconductor, Photovoltaic and Electronics industries throughout the world.
Maureen McHale
mmchale@fonondss.com
407-829-2613 x317
Monday, April 20, 2009
The Fiber Laser Advantage to Chip and Wafer Marking
As an advancement to traditional ink marking, the nd:YAG laser was the earliest laser to be used for wafer marking. The nd:YAG laser is still the most common in the industry; however, manufacturers are now, more than ever, focused on improving processes to reduce costs and increase throughput, thereby increasing profitability. The lower cost of ownership (COO) and higher throughput of fiber laser marking systems compared to the YAG laser and traditional ink marking makes fiber laser systems very appealing.
Manufacturing and material processing equipment can be very expensive; especially when your process contains two or more different applications. A unique benefit of fiber laser systems is that one laser can operate different processes with the use of an optical switch. For example, a manufacturer can operate cutting, marking and welding machines all off of the same fiber laser. This is especially beneficial to companies who are experiencing growth or looking to move into different processing markets.
Portable digital components, cell phones, PDAs, and digital cameras become smaller and more lightweight but continue to increase in functionality. The Direct Chip Attach (DCA) or flip chip produces a need for wafer identification and tracking. Laser marking a wafer before it has been diced and processed enables manufacturers to trace defective parts. Due to the ever shrinking size of chips, the ability of a fiber laser to produce a small spot size weighs in heavily. Utilizing laser marking, as opposed to ink marking, is the best solution because it provides a mark that is permanent, readable, and of a enough high quality to meet even the most stringent requirements.
Traditional methods to mark glass panels with tracking codes such as mechanical etching can crack the surface of the glass thereby compromising the overall strength and quality of the glass. These cracks can potentially lead to panel issues in the future. Additionally, the marks are not always clear enough to be scanned or easily read. Although laser marking technology has been around since the 1970s, it has been slow to replace traditional methods. But, the combination of speed, permanence, and reliability, is making manufacturers stand up and take notice when high throughput, time savings and lower costs are clearly the focus for flat panel display manufacturers.
Solar Industry Applications
Typically, consumers require 20 to 25 year warranties on solar panels. Therefore, wafer marking in solar cell manufacturing for traceability is a must. Traditional methods to mark panels with tracking codes such as mechanical etching or engraving using a Co2 laser can crack or chip the surface of the glass thereby compromising the overall strength and quality of the glass. Due the harsh environments the panels must endure, these imperfections can potentially lead to panel issues in the future affecting panel longevity.
Media Contact:
Maureen McHale
mmchale@laserphotonics.com
407-829-2613 x317
Wednesday, March 25, 2009
Semiconductor Online Features Fonon DSS!
Friday, March 20, 2009
Fonon DSS Invents Laser Direct Writing
Traditional methods to mark panels with tracking codes such as mechanical etching or engraving using a Co2 Laser can crack the surface of the glass thereby compromising the overall strength and quality of the glass. These cracks can potentially lead to panel failure issues in the future. Additionally, the marks were not always clear enough to be scanned or read.
mmchale@laserphotonics.com
Monday, February 16, 2009
IC Chip Failure Analysis System - the FiberTower DFAS
The FiberTower™ DFAS uses laser technology to allow an operator to remove individual layers of the mold compound all the way through to the substrate. The DFAS operator can chose to remove the entire compound, individual layers, or sections of the mold compound ranging from the entire sample to just one wire due to the precision of the laser spot positioning. The FiberTower™ DFAS can import images from a variety of testing processes such as SAM, X-Ray, and SEM to show the operator exactly the area of concern within the sample.
Most failure analysis labs use time consuming chemical and mechanical etching processes on a routine basis to dissect chips to see why they failed. Unlike the uncontrollable, wet, chemical etch process, the DFAS IC chip decapitation process is 100% controllable by the operator through a Graphic User Interface (GUI). Utilizing the laser equipped DFAS, the operator can select a specific area to examine instead of dissecting the whole chip as chemical and mechanical etchers must do.
Traditionally, diamond saws were used for processes commonly used in failure analysis. This process is very slow requiring a significant amount of time for additional polishing due to the large standoff required from the cut, and still does not guarantee that the sample will not be damaged. The DFAS utilizes a Fonon’s laser wafer ablation process to provide an extremely accurate dissection without damaging the sample.
The FiberTower™ DFAS also offers a laser spectrometry option to provide a detailed report of all the materials as they are being processed. This feature allows the operator to find inconsistencies within the compound, flow settlement, and contaminants, and provides detail report of the exact characteristics of the mold compound. Improvements to the FiberTower™ DFAS include the use of scan servos with position feedback for higher accuracy and scan see through capabilities for on time inspection.
Eliminating the majority of cost, sample damage, as well as long term health hazards associated with the use of chemicals, the DFAS performs chip failure analysis with unmatched safety, savings, accuracy and speed.
About Fonon DSS: A division of Fonon Technology International, the world renowned inventor and manufacturer of Zero Width Laser Cutting Technology™, Fonon DSS focuses on the semiconductor and flat panel display industries utilizing the patented Zero Width Laser Cutting Technology™ (ZWLCT™) to create products with the highest level of precision. Fonon DSS provides state-of-the-art laser scribing, laser dicing and fiber laser marking solutions to customers in the Flat Panel Display (FPD), Semiconductor and Electronics industries throughout the world. For more information, visit http://www.fonondss.com/ or call 407-829-2613.
Monday, February 9, 2009
Zero Width Laser Cutting Technology™ (ZWLCT™)
Friday, February 6, 2009
Glass Wafer Dicing Technology
The ZWLDT® splits materials at the molecular level at tremendous speed with no material loss. This results in the highest edge quality and the fastest dicing speed.
Integrated scribe and break equipment is available for 100 x 100 mm, 200 x 200 and 300 mm in diameter glass substrates mounted on a standard 300 mm wafer hoops.
Quick Release tape made it possible to remove individual substrates from the dicing tape without the edge damage with Pick and Place equipment.
Laser dicing system showing below is a special machine designed for precise dicing of glass wafers.
Applications:
- Bio ID devices
- Cell Phone Cameras and Display Panels
- TFT & LCD Cells
- CCD & IR camera windows
- IR cut off filter
- Higher speeds
- Higher throughput
- High precision and accuracy
- No material loss
- Shortens process and can be brought into clean room
- Edges have a high resistance to breakage
Thursday, February 5, 2009
Silicon Wafer Dicing Technology
- Dicing thin silicon with high mechanical integrity and no chips.
- Higher yield for thin wafers.
- No Micro-Cracks, fragmentation or chipping even for silicon below 100µm thick.
- Dicing wafers with thick polymer layers such as wafer scale packages and alpha barriers.
No or minimal material loss means more parts per wafer (210 instead of 120 with mechanical saw). - High precision allows for smaller street width. Minimized Heat Affected Zone (HAZ).
- BlackStar™ is an alternative to mechanical saws too damaging and costly for cutting of thin silicon, low-K, and complex material wafers.
Wednesday, February 4, 2009
Product Update: The Fantom G8™ - Cost Savings Uncovered
Fonon Display and Semiconductor Systems’ Fantom G8™ utilizes Zero Width Laser Cutting Technology™ (ZWLCT™) which allows scribing applications to be processed with tremendous speed, no material loss, and no chips or other debris associated with conventional scribe and break techniques. Additionally, ZWLCT™ maintains the integrity of the glass, making it three to five times mechanically stronger.
“The Fantom G8™ splits materials at the molecular level with tremendous speed, no material loss, and no chips or other debris associated with conventional scribe and break techniques, it is ideal for ultra thin and larger G8-G11 size panels”, said Demitri Nikitin, CEO of Fonon Display and Semiconductor Systems. “Plus, the cost savings on the Fantom G8™ are tremendous and our prices not only include installation, but startup, and training as well.”
- The Fantom G8™ is a low cost solution for precision glass scribing priced the same as or less than precision mechanical scribers.
- The Fantom G8™will produce glass panels without any additional edge processing, eliminating the grinding and cleaning line.
- The Fantom G8™ features adjustable loading and unloading positions for in-line integration saving valuable processing time.
- The Fantom G8™ is “plug-n-play”. It’s easy to install, quick to start-up and its operators training requirement levels are reduced.
- The Fantom G8™ requires no laser service, no gas consumption, no optical alignments, and no optics cleaning.
- The Fantom G8™’s modular design utilizes standard components for easier service.
- The Fantom G8 can be easily integrated into an inline system.
Friday, January 30, 2009
The F 250 GL Laser Separation Tool
Fonon Technology International discovered and patented the Zero Width Laser Cutting Technology™ (ZWCT™) method. This method splits materials at the molecular level with tremendous speed, no material loss and no chips or other debris associated with conventional scribe and break techniques.
Overall, the F 250 GL technology-tool combination can improve quality, lower costs, and take business’ to the next level. Currently, no other company is prepared to offer the proper tools for cutting glass which can meet the stringent industry requirements. Additionally, this tool is now commercially available throughout the world for cutting glass with the highest edge quality and strength at a price lower than conventional mechanical scribers.
Tuesday, January 20, 2009
The Fantom G8 Thin Glass Laser Scribing Machine
Demand for flat-panel displays is growing, for notebook computers, cell phones, digital organizers, Internet appliances, smart watches, medical devices, electronic books and even high-definition television sets. Meanwhile, flat panel display manufacturers are facing new challenges, processing ultra-thin and larger G8-G11 size panels, requiring the accuracy and speed which only a laser can provide.
Historically, the glass for flat panel displays was cut using diamond cutters. This technique requires an artists’ touch to complete this meticulousness labor. When working with panel sizes G5 and up and glass that is thinner than ever, it’s no longer humanly feasible to use diamond cutters due to the overall dimensions of the glass. Fonon DSS’ laser scribing machine, the Fantom G8, provides a low cost, high speed, solution for precision glass scribing.
The Fantom G8 utilizes Zero Width Laser Cutting Technology™ (ZWLCT™) which allows scribing applications to be processed with tremendous speed, no material loss, and no chips or other debris associated with conventional scribe and break techniques. The ZWLCT™ method for glass cutting is a non contact method that scribes glass on the molecular level. After performing this application, the human eye is unable to see any change in the properties of the glass; however, when applying a small amount of pressure, the glass will split along the scribe line. Following the split, the glass has no particular damage and the highest edge quality which one can safely run their finger over. Additionally, ZWLCT™ maintains the integrity of the glass, thus strengthening it.
“Manufacturers in Taiwan, Japan and Korea are now opening new factories to accommodate ultra thin and larger G8-G11 size panels,” Demitri Nikitin, CEO of Fonon DSS. “The Fantom G8 is ideal for these processes incorporating a new generation modular design laser and precision direct drive high resolution linear motion system forming a precision, stand alone, small foot print automatic tool which can be easily integrated into an inline system.”
About Fonon DSS: Adivision of Fonon Technology International, the world renowned inventor and manufacturer of Zero Width Laser Cutting Technology™, Fonon DSS focuses on the semiconductor and flat panel display industries utilizing the patented Zero Width Laser Cutting Technology™ (ZWLCT™) to create products with the highest level of precision. Fonon DSS provides state-of-the-art laser scribing, laser dicing and fiber laser marking solutions to customers in the Flat Panel Display (FPD), Semiconductor and Electronics industries throughout the world. For more information, visit http://www.fonondss.com or call 407-829-2613.